Butatek Presses and Automation Inc.
sales@butatek.com | +1 647 674 2658
AUTOMATIC STRAIGHTENING MACHINE
Automatic Straightening Machines
Still straightening the conventional way? Are you dependent on skilled operators to manually gauge and then straighten parts one by one? Not anymore! Butatek offers fully automatic straightening machines.
Straighten 30 – 380 parts per hour with an accuracy upto 5 microns or 0.196 thou
Capacity 2 Tons to 150 Tons
C Frame or Closed Frame Machines
Providing the most comprehensive straightening solution, our machines provide measurement and gauging methods according to different part categories. We have solutions for:
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Shafts
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Round parts
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Ovalty correction of tubes
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Straightening Non-standard pars
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Parts with splines, gears
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Brittle parts
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Parts with or without centres
Our automatic straightening machines can be equipped with optional accessories such as:
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Stand alone machine or a fully automatic straightening cell
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In-feed and Out-feed conveyors
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Robots for pick and place
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Pick and Place manipulators
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Center hole cleaning device
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Acoustic crack detection system
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Laser measurement
During an auto straightening cycle, the only thing that the operator needs to do s to load and unload parts either on a conveyor or directly to the straightening fixture. Then simply press the “automatic start” button. Then the entire process is automated:
Gauging the bending error ->Locating the straightening points ->Pressing and straightening -> Check if the bend is removed
The machines have correction limit function which prevents parts from breaking or fracturing from over correction. The control display will show visual display of bar charts to show bending values at each straightening point. After straightening the parts successfully, the machine will give sound and visual indication to the operator.
The machine runs on a Windows based software specially designed for straightening process. With a capacity to store a large database of parts and recipes, it makes changeovers very easy. To monitor the process, the machine has the capability to draw graphs and retrieve old production data. This data can be printed on paper by attaching a printer.
Gear Rack Straightening Machine
Gear Shaft
5 straightening points
straightening accuracy: 0.05 mm
output: 60 pcs/hr
Second shaft of truck gear box
3 straightening points
straightening accuracy: 0.02 mm
output: 60 - 90 pcs/hr
Special Shaft
3 straightening points
straightening accuracy: 0.10 mm
output: 60 pcs/hr
Axel Shaft
5 straightening points
straightening accuracy: the ends 0.10 mm, middle 0.20 mm
output: 40 – 60 pcs/hr
Water pump shaft
5 straightening points
straightening accuracy: 0.08 mm
output: 40 – 60 pcs/hr
length: 300 – 500 mm
Gear Shaft
1 straightening point
straightening accuracy: 0.02 mm
working frequency: 90 – 120 pcs/hr
Shaft Straightening – Automotive Industry
Main shaft of gear box
3 straightening points
straightening accuracy: 0.02 mm
output: 60 – 90 pcs/hr
Crank Shaft
2 straightening points
straightening accuracy: 0.03 mm
output: 120 pcs/hr
Cam Shaft
5 straightening points
straightening accuracy: 0.05 mm
output: 60 pcs/hr
Rotor, Roll Shaft, Pump Shaft – Machinery Industry
Motor shaft
2 straightening points
straightening accuracy: 0.05 mm
output: 200 pcs/hr
Club – Sports Equipment
Baseball bat
3 straightening points
straightening accuracy: 0.20 mm
output: 60 pcs/hr